| Energy Management and Audit |
| 3.1 |
Why Energy Matters |
| 3.2 |
Definition and Objectives of Energy Management |
| 3.3 |
Principles of Energy Management |
| 3.4 |
Energy Management Skills |
| 3.5 |
Energy Management Strategy |
| 3.6 |
Energy Policy Example |
| |
| 3.6.1 |
Glaxo SmithKline |
| 3.6.2 |
Kirloskar Ferrous Industries Ltd - Energy Policy |
| 3.6.3 |
GACL |
|
| 3.7 |
Energy Audit: Types And Methodology |
| |
| 3.7.1 |
Need for Energy Audit |
| 3.7.2 |
Type of Energy Audit |
| 3.7.3 |
Preliminary Energy Audit Methodology |
| 3.7.4 |
Detailed Energy Audit Methodology |
| 3.7.5 |
A Guide for Conducting Energy Audit at a Glance |
| 3.7.6 |
Phase I:Pre-Audit Phase Activities |
| 3.7.7 |
Initial Site Visit and Preparation Required for Detailed Auditing |
| 3.7.8 |
Phase II: Detailed Energy Audit Activities |
| 3.7.9 |
Data Collection Hints |
|
| 3.8 |
Do Not Estimate When You Can Calculate Do Not Calculate When You Can Measure |
| |
| 3.8.1 |
Draw Process Flow Diagramand List Process Steps; Identify Waste Streams and Obvious Energy Wastage |
|
| 3.9 |
Identification of Energy Conservation Opportunities |
| 3.10 |
Fuel Substitution |
| 3.11 |
Energy Generation |
| 3.12 |
Energy Distribution |
| 3.13 |
Energy Usage by Processes |
| 3.14 |
Technical and Economic Feasibility |
| 3.15 |
Classification of Energy Conservation Measures |
| |
| 1.28.1 |
Examples of Small Kaizen |
|
| 3.16 |
Energy Audit Reporting Format |
| 3.17 |
Understanding Energy Costs |
| |
| 1.28.1 |
Fuel Costs |
| |
Power Costs |
|
| 3.18 |
Benchmarking and Energy Performance |
| |
| 1.28.1 |
Benchmarking Energy Performance Permits |
|
| 3.19 |
Plant Energy Performance |
| 3.20 |
Production Factor |
| 3.21 |
Reference Year Equivalent Energy Use |
| 3.22 |
Monthly Energy Performance |
| 3.23 |
Matching Energy Usage to Requirement |
| 3.24 |
Maximising SystemEfficiency |
| 3.25 |
Optimising Input Energy Requirements |
| 3.26 |
Fuel and Energy Substitution |
| |
| 1.28.1 |
Fuel Substitution |
| |
Few Examples of Fuel Substitution |
| |
Few Examples of Energy Substitution |
|
| 3.27 |
Maintaining the High Power Factor |
| |
| 1.28.1 |
Automatic Power Factor Controllers for Reduction in Maximum Demand |
| |
Replaced Energy Inefficient Water Feed Pump with Energy Efficient Pump in Low Pressure Boilers. |
| |
Provided the Air Pre-heater in Low Pressure Boilers |
| |
Energy Alert Systemfor Air Compressors |
|
| 3.28 |
Innovative Technique: Wealth fromWaste. |
| 3.29 |
Installation of Lower Capacity Pumps at ETP |
| 3.30 |
Lowering of Lighting Systemat Piston Machine Shop |
| 3.31 |
Energy Savers for Plant Lighting |
| 3.32 |
Auto Covers for Holding Furnaces |
| 3.33 |
Energy Audit Instruments |
| |
| 1.28.1 |
Key Instruments for Energy Audit |
|
| 3.34 |
Internal Energy Audit |
| |
| 1.28.1 |
Internal Energy Audit |
| |
Duties of the Internal Energy Auditor |
| |
How Energy Conservation Can Be Done |
|
| 3.35 |
Electrical Energy |
| 3.36 |
Energy Audit |
| |
| 1.28.1 |
Fixed Energy Cost |
| |
Variable Energy Cost |
|
| 3.37 |
Electrical Substation |
| |
| 1.28.1 |
Normal No-Load and Full Load Loss of Transformers |
| |
Prime Movers |
| |
Minimum Efficiency Of Motors |
| |
Prime Movers |
| |
Electrical Distribution |
| |
Illumination |
| |
Illumination |
| |
Ventilation |
|
| 3.38 |
Compressed Air |
| |
| 1.28.1 |
KWRequirement of Compressors |
| |
How to Test Compressor Capacity |
| |
How to Test Leaks |
|
| 3.39 |
Oil Heaters and Boilers |
| |
| 1.28.1 |
Insulation |
| |
Instrumentation |
|
| 3.40 |
Energy Conservation |
| 3.41 |
Heat Recovery |