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Energy Performance Assessment for Equipments and Utility Systems
Chapter I
Performance Assessment of Boilers
1.1
Introduction
1.2
Why Conduct a Performance Test?
1.3
Performance Terms and Definitions
1.4
Scope
1.5
Test Standards
1.6
The Direct Method of Performance Testing
1.6.1
Measurements for Testing by the Direct Method
1.6.2
Calculation of Efficiency by the Direct Method
1.6.3
Merits and Demerits of the Direct Method
1.7
The Indirect Method of Testing
1.7.1
Measurements Needed for Performance Testing
1.7.2
Preparations and Pre-conditions for Testing by the Indirect Method.
1.7.3
Planning for the Testing
1.7.4
Calculation Procedure and Formulae
1.8
Example: Boiler Efficiency Calculation
1.8.1
For the Coal Fired Boiler
1.8.2
Efficiency Calculation for an Oil Fired Boiler
1.9
Factors Affecting the Boiler Performance
Summing Up
Self-assessment
Chapter II
Performance Assessment of Furnaces
2.1
Industrial Furnaces
2.2
Objectives of Conducting a Performance Test
2.3
Common Terms used and their Definitions
2.4
Reference Standards
2.5
Furnace Efficiency Testing Method
2.5.1
The Direct Method
2.5.2
The Indirect Method
2.5.3
Measurement of Parameters
2.5.4
Factors Affecting Furnace Efficiency
2.6
Data Collection
2.7
Useful Information
Summing Up
Self-assessment
Chapter III
Energy Performance Assessment of Cogeneration Systems
3.1
Introduction
3.2
Purpose of the Performance Test
3.3
Performance Terms and Definitions
3.4
Reference Standards
3.5
Field Testing Procedure
3.5.1
Test Duration
3.5.2
Measurements and Data Collection
3.5.3
Calculations for the Steam Turbine Cogeneration System
3.6
Example
Summing Up
Self-assessment
Chapter IV
Energy Performance Assessment of Heat Exchangers
4.1
Introduction
4.2
Performance Terms and Definitions
4.3
Methodology of Heat Exchanger Performance Evaluation
4.3.1
Procedure for the Determination of Overall Heat Transfer Coefficient ‘U'
4.3.2
Examples
4.4
Reasons for Deviations of Test Results from Design Parameters
4.4.1
Cleaning of the Heat Exchanger for Defouling
4.4.2
Field Instruments for Measurements
4.4.3
Terminology used in Heat Exchangers
Summing Up
Self-assessment
Chapter V
Energy Performance Assessment of Motors / Variable Speed Drives
5.1
Introduction
5.2
Performance Terms and Definitions
5.3
Efficiency Testing
5.4
Determining Motor Loading
5.4.1
By Input Power Measurements
5.4.2
By Line Current Measurements
5.4.3
The Slip Method
5.5
Performance Evaluation of Rewound Motors
5.6
Format for Data Collection
5.7
Application of Variable Speed Drives (VSDs)
5.7.1
Concept of Variable Frequency Drive
5.7.2
Factors for the Successful Implementation of Variable SpeedDrives
5.7.3
Information Needed to Evaluate the Energy Savings for Variable Speed Application
Summing Up
Self-assessment
Chapter VI
Energy Performance Assessment of Fans and Blowers
6.1
Introduction
6.2
Purpose of the Performance Test
6.3
Performance Terms and Definitions
6.4
Scope
6.5
Reference Standards
6.6
Field Testing
6.6.1
Instructions for Site Testing
6.6.2
Location of Measurement Planes
6.6.3
Measurement of Air Velocity on Site
6.6.4
Determination of Flow
6.6.5
Determination of Fan Pressure
6.6.6
Determination of Power Input
6.7
Example: Performance Test Report on Cooling Air Fan
6.8
Factors that Could Affect Performance
Summing Up
Self-assessment
Chapter VII
Energy Performance Assessment of Water Pumps
7.1
Introduction
7.2
Purpose of the Performance Test
7.3
Performance Terms and Definitions
7.4
Field Testing for Determination of Pump Efficiency
7.4.1
Flow Measurement, Q
7.4.2
Determination of Total Head, H
7.4.3
Determination of Hydraulic Power (Liquid Horse Power)
7.4.4
Measurement of Motor Input Power
7.4.5
Pump Shaft Power
7.4.6
Pump Efficiency
7.5
Determining the System Resistance and Duty Point
Summing Up
Self-assessment
Chapter VIII
Energy Performance Assessment of Compressors
8.1
Introduction
8.2
Purpose of the Performance Test
8.3
Performance Terms and Definitions
8.4
Field Testing
8.4.1
Measurement of Free Air Delivery (FAD) by the Nozzle Method
8.4.2
Arrangement of Test Equipment
8.4.3
Nozzle Sizes
8.4.4
Measurements and Duration of the Test
8.5
Calculation Procedure for the Nozzle Method
8.6
Example
8.7
Assessment of Specific Power Requirement
8.8
Measurement of FAD by the Pump Up Method
Summing Up
Self-assessment
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